Sugarhouse Development Day 1

More Syrup

We had a pretty nice weekend once again, with this weekend  bringing all sorts of visitors and help.

Beyond Tim, Bethany and Sonny (the usual suspects), we had a great visit from Bob, Katy, Tess, Lynsey, Steve, Barry, Matt, Wynn, Resse, Wyatt...and I think that was it, if you exclude the kids from the neighborhood who I don't know..... If I missed you and know your name, sorry :)

Friday night I started with boiling through about 930 PM just to make a dent in the 110 gallons we had sitting.  I also had Tim enrout with 50 gallons (trashcan estimate!) and my buckets had been soaking for 2 days so I know they were full. I managed to get through 

50 or so gallons which was a big help. Saturday we fired the evaporator up at 8 am and went all out. We had some nice time with visitors coming and going to check out the operation- see what making syrup is all about. I get the feeling most people have an idea on how syrup is made, but when they see it- that is when they have a new appreciation for it. You will never look at a bottle of Aunt Jemima or Log Cabin in the same way again. Those be fighting words at our house.

The picture below shows the 4 gallons and a 1/2 pint we pulled off this afternoon when we finished it. I hope to get some more pictures soon and I will post them.

We hope the season keeps going- for at least another 2 weeks or until we run out of wood to keep the fire going.  The below pictures show the almost ready syrup getting to that final temperature before filtering, and the second picture is "our catch" of the weekend.

Becca and I collected 50 gallons tonight and added it to the pot. We also had 40 from Sundays collection. Brother Tim reports a 33 trashcan full to the brim. The scary thing is we have 2 more VERY warm days before we start boiling. We may be in trouble!

More later

We bottled 4.75 gallons of finished syrup last night

Sunday....M-A-R-A-T-H-O-N Boil!

We had the longest and most marathon-type boil today. While I was enrout back from Skiing, Tim had his sap and had the evaporator fired up at 7am. It is 8:15 pm and we just got done, and we didn't even finish it. We boiled down over 150 gallons of sap, to the finish pan. Currently we have around 8 gallons of "sweet" which we will finish and bottle Monday night.

We have our work cut out for us though...The buckets are soaking and we have 40 gallons in storage for next weekend. Should be another fun weekend ahead!

More later...

Hello from Sugarloaf

Ethan and I collected 40 gallons on Tuesday Morning. We had one minor "man down" when I let a 5 gallon pail of sap spill on the road as I tried to fill the transport tank. Oh well.

Tim reports 55 gallons in storage as of today, and I hope to have the buckets emptied this afternoon and back on the trees for the rest of the week. Sap is really starting to run. Maybe this will be a make up for last year, which wasn't so great for the industry.

More later.

First Boil Complete

full steam ahead!
Tim stokin the fiyah
Fillin her up!
Gotta be level. This was not easy!
Tim brought over his load of sap on Saturday and we decided to try this bad-boy out. Loaded her up with 15 gallons of sap and started the fire. We had full-on boil in under 20 min, and we fine tuned our air venting for the fire. At about 5 PM we had boiled down about 50 or so gallons between the two of us. I think we were averaging about 10-12 GPH evaporation which is pretty darn good for our first try on wood.

some pictures are below for your enjoyment because I know I have so many loyal fans following this, LOL

Taps In!

taps are in! 40 in  total- with another 40 on Red Maples at Tims house. Should keep us busy.

Feb 2009 Update

Welcome back to some of you who have not been following. We have big plans for syrup 2009.

As you probably saw we have the addition of the 2'x6' W.F. Mason wood fired evaporator made by Bill Mason of Porter Maine. Bill is a great guy, and has made evaporators for years.

This year I have added 

15-20 new taps,  so I hope to be close to 40 or 45. This should bring us some good return. In addition to this, Tim is also tapping many more red maples in his yard to add to the mix.

A few pics for you to see: The first one is the bricking proces

s of the maple syrup evaporator. The entire inside is lined with firebrick (similar to a wood stove) to keep the heat in while you are boiling. I think we will need 110 bricks when all is said and done.

Second pic is the addition of a large in-ground sap storage tank. 150 gallons. No more trash cans (I hope!). Anyway, stay tuned for more pics and info as we gets the taps in and start collecting.

Thinking about spring

Well, its been a tough summer. I think about syrup every day and getting down to the last few quarts of syrup we made in 2008 is sad. I feel a weird connection to it.

I had the good fortune of meeting a great Mainer who has been making maple syrup supplies and equipment for many many years. Though used, I was able to pick up a new 2x6 foot wood fired maple syrup evaporator from him which I am very excited about.

With a wood fired evaporator comes splitting and cutting tons of wood. Becca and I have made good use of the pine trees which have fallen on the property and I have been splitting them up.

We are also planning on locating the syrup operation in the shed this year. Tim has been over to discuss the modifications needed to get it up and going. More to come on that part of the project.

I do have one picture of the new evaporator which is above to left. Dont worry, more pictures to come soon enough.

Things are in the works for 2009

Thanks for checking back. If you have been around me since last spring you know I have been thinking about syrup every single day. BIG plans for the 2009 spring sugari'n season. Looks like the sugar shack may may happen, and the purchase of a 2x6 wood fired evaporator is on the horizon.

Stay tuned. I also hope to add a bunch more taps this year. Looking forward to a good season!

2008 Season Comes to an End!

The 2008 season has come to an end. We did the last collection of the season and the taps have run dry!

BUT...

This past weekend we have the mother-of-all-boils. A regular 'ol Bendah of syrup making. Brother Tim (that's not blood brother, but syrup brother) brought over 35 gallons of fresh red maple sap to add to the 70+/- gallons I had been sitting on for the past week. We started early with 20 gallons in the evaporator and I started to pre-warm the rest of the sap on the stove

After a few hours and 50 gallons later, Tim showed up with his sap and we added it all together. By 2pm we had 100 gallons going in the evaporator, the most she has ever seen at once (yes, we are in the garage due to bad weather..This is why I need a sugar shack).

As we tried to figure out how many gallons we were boiling per hour, we quickly realized it was going to be a long day. We passed the time discussing philosophy of gallons to sap ratio; we indulged in manly talks about tractors, chainsaws, microbrews and me throwing up on Tims boat. We even had a visit from Steve and Dylan who were happy to partake in the conversation. Sometime after 11pm Tim was long-gone and I decided to turn off the propane which left us 3" of sap to boil in the morning.

Sunday am we brought the batch inside after a final filter (background of picture below). We had another visit from our Topsham neighbors who came bearing FANTASTIC gifts of the best Maine wild blueberry Belgium waffles Becca and I have ever had.

After testing with the hydrometer, breaking the thermometer (you couldn't imagine the size of my eyes when we saw the temp of the syrup reach 283 degrees!) we bottled it all up. At the end of the day, Tim ended up with 1/2 gallon of finished syrup and I figured my daily tally was just about a full gallon. Below we PROUDLY display all of our hard work! The brown bottles are 1/2 gallon jugs, and the plastic bottles are pints and 1/2 pints.

I learned so much over the past 2 months. Its been soo much fun bringing together friends and family and learning a new hobby is really a great experience. This season turned up close to 5 gallons of finished syrup. Pretty good for the first season! Its also been fun thinking about how I can improve the operation next year. Bigger evaporator, sugar shack, more taps... Its all fun to think about.

More later.

More.

More syrup and even more fun headed our way this past weekend.

We had a nice visit from Sarah and Gerry who were eager to help with the weekend festivities of boiling. Friday Gerry and I collected full buckets and started the evaporator. We let it go until about 2am when we called it quits. At 9am we were back in action to boil down the last of the sap, and by 3pm we were finishing the batch on the stove. Here Sarah gets pretty excited about finished syrup.

After filtering, Gerry decided he couldn't leave ANY syrup in the filters OR on the counter. We told him no, but he just didn't listen! I guess you dont want to waste any of this tasty goodness!

After bottling up the final product, Sarah and Becca had a successful run at "sugar on snow". It was really tasty. Below Sarah watches carefully with her candy thermometer getting the syrup to the perfect temperature to make the hard candy.

Below, Becca and Sarah taste the candy!

At the end of the day, we were left with just over a gallon of final syrup. That's 4 quarts in cans, plus the beautiful bowl of golden syrup we used for pancake breakfast!

This weekend my syrup was thicker and darker partly because I boiled the finished product for longer. The last two batches were technically finished syrup (7 degrees above the boiling point of water that day) but after talking with some local backyard sugaring experts, I understand that a hydrometer is what REALLY gets you to finished syrup. A hydrometer is a device that measures the density of a liquid. I picked one up this week and hope to try it out this weekend. Always in search of that perfect batch!

On Sunday we had a great visit from brother Tim and Sonny. Tim brought a few gallons of evaporated sap to the house to finish, filter and bottle. The beer was flowing, but we paid close attention to the precise work we were doing. The next few pics are of Tim and I filtering and bottling his final product!

Tim ended up with 3/4 of a gallon and was a V-E-R-Y happy camper.

Tim and I are both collecting this week like mad men in hopes to have a massive syrup bender this weekend. We hope to boiling down close to 100 gallons of sap. This could be reality as long as the cold nights and warm days stay with us. Lets hope things pick up towards the end of the week!

More later.

Thursday,Friday-Good days

Thursday Little Gerry Kempen and I collected 25-30 gallons of sap. Stay tuned for a boil update from friday and saturday. We are hoping for another 1-2 gallons! We also may  be boiling some Greek Olive sap this weekend with Tim and Bethany. Stay tuned!

More later.

Wednesday Collection Minimal

Collection tonight was minimal. 

More later.

Warm Days, Heavy Lifting

Yesterday in Brunswick it was over 50 degrees. The night before was a nice cold night, getting down close to freezing temps.

I collected all the buckets yesterday, they were all as full and as heavy as they could be. Needless to say, it will be a busy weekend!

On another note, I made a trek to Tim and Bethany's house to see how the buckets were doing. Tim has 12-15 taps going as well in Wiscasset, Maine. Though they are only 40 min from us in Brunswick, they still have plenty of snow and the sap is much slower. I did collect 20+ gallons for them, which will keep him plenty busy!

More later.

Sunday, another Gallon?

How could Sunday be any better than what we had on Saturday? Well, it couldnt be better though I was flying solo with Becca and we tried for another round of Frances Tree Sap.

The set up was identical. Why change it if it aint broke?

Here, Ethan, Bob and I fill the evaporator and strain the sap before we bring it to a boil.

We had plenty of time to watch it boil as another 40 gallons was in the evaporator. Plenty of time to let Hayden do some sledding with dad! Riley is in close 3rd place bringing up the rear!

After sending all the visitors off to different states, I brought the nearly finished syrup back inside for the last few degrees.

After an hour and 3 final degrees, Becca and I filtered the final batch and bottled the hot tree juice up! Exactly 1 Gallon in the bottles, and a little more for the fridge collection!
More later.

Lots to discuss about Saturday!

Stay with me on this one- it may be long, but I promise it will be informative.

Since I posted last I collected about another 20 gallons of sap or so. It was enough both holding tanks were filled by Friday night when it got real cold.

Saturday morning I started off the boiling festivities. I got the evaporator set up outiside on the driveway and fired up the propane burners. The evaporator is a 2.5'x3.5' old lobster boiler made from stainless steel. Plenty of surface area to vent off that steam! I filled the evaporator with a few inches of sap, and started the pre-warming process on the stove inside.

As the evaporator started to boil, FIL Hoffmann and Co. arrived from the much anticipated trip from Hampden to assist the "new guy" on maple sugaring. An hour later BIL Hoffmann and Co. arrived safely from Stoneham. MIL was shortly behind from Falmouth.

Saturday was a cold day but Ethan, Bob and I spent plenty of time around the evaporator checking temps and trying to get the system down to a science.

Before we reached optimal temperature, we had a vist from our friends Steve, Mary Kate and Dylan.  Steve often entertains my crazy seasonal hobby ideas always lending full support. Here is a great pic of Steve, MK and Dylan all bundled up. It was only about 31 degrees outside, even by the maple sap steam!

In this pic below Hayden Hoffmann got to meet another little person. This is probably her first little Mainer friend. From left to right; Becca, Mary Kate, Steve and Dylan, Ethan and Liz and Hayden.

After about 8 hours of boiling, the 40 gallons of sap had boiled down to about 2 gallons in the evaporator. We were aiming for 217 degrees to pull it off the fire outside, and as soon as it did we brought it inside to finish it off for the last few degrees. As water was boiling at 211 that day, our aiming point was 218 to have finished syrup.

Here we have the **almost** finished syrup on the stove. Temps can rise VERY fast at this point so we are on constant watch for the next 3 degrees.

Bob looks on making sure that pot doesn't boil over!

As the temps rised towards finished syrup, MIL had plenty of "Hayden Time" and did a little posing for the camera!

As the nearly finished syrup boiled Ethan, Bob and I had plenty of time to smell the familiar smells of boiling sap, and strategize about next years plans for a real sugarhouse.

We are not sure what Ethan is doing here (below left), but either his hands are cold, or he is casting an evil spell on the syrup!

As the syrup reached final temps, we quickly pulled it off the heat and used a finish filter to get it nice and smooth.

After filtering, its in to the syrup bottles nice and hot! Here is the first bottle of "Frances Tree Juice"! Though I can't confirm what "Grade" this syrup is, it came out a nice amber color. Not too dark and REALLY sweet!

Below, Katy and Co. enjoy and old favorite-"sugar on snow".

The final finished batch for Saturday, March 29, 2008 was One Gallon in Bottles (2 Quarts, 4 Pints) with a full pitcher of syrup left over (in background) for all to enjoy for the Sunday morning pancake breakfast!

What a great, fun day with everyone and some great end product to boot! Its great to be a part of passing on old traditions to new generations. We cant wait 'till next time!

More later.